Oil Analysis
"Oil analysis determines the condition of both lubricant and machine and completes CMS’stool-box of maintenance aids.”
Oil analysis involves the collecting of samples from the lubricating systems of the machines and carrying out a series of tests to determine the condition and integrity of the lubricant as well as identifying the types and quantities of wear metals being generated by the moving components.
Test carried out on the oil samples include:
A) Spectrometric Analysis
B) Water Content
C) Viscosity
D) Oxidation
E) Wear Debris Analysis
F) Wear Particle Concentration
G) Wear Particle Count
Our services includes the following:
A) Automotive oil analysis e.g. LHD’s, UV’s and Drill Rigs
B) Grease analysis
C) Antifreeze analysis
D) Petrol analysis
E) Diesel analysis
F) Transformer oil analysis
1) Moisture
2) Acidity
3) Dielectric (KV)
4) DGA- Dissolve Gas Analysis
5) PCB
6) Furanics on oil
7) Tan Delta
8) Corrosive Sulphur
G) Refrigeration oil analysis
H) Filter analysis
I) Industrial oil analysis e.g. gearboxes, pumps, blowers, compressors and motor bearings (white-metal)
J) Hydraulic oil analysis e.g. hydraulic power packs and cylinders.
Automatic lubricators
| Easylube - Patrol Management System Single-Point Automatic Lubricators is a maintenance-free, cost effective and easy operated device especially designed for MQL formulation. Its reliability and simplicity of dispense setting has earned a reputation in the marketplace. It ensures bearings in good working condition regardless of weather, operation requirement and harsh environment. Step 1. MQL Formulation Grease volume and Re-lubrication interval are calculated by using MQL formulation. Step 2. Install Easylube Automatic Lubricator Setting period is decided by MQL formulation with each bearing in various operation conditions. Step 3. Setup Easylube®RFID Tag for Patrol Monitoring Lubricator’s performance inspection is according to each point’s dispensing rate under MQL demand. It effectively identifies monitors and records whenever doing routine patrol. Step 4. Computerized Management by Easylube® PMS |
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Easylube single-point lubricator provides an adjustable dispense setting of 1 to 12 months. Easylube imposes minimum lubrication pressure to maintain grease quality also avoid oil seal failure. The patented infra-red control system provides 24 hour continuous monitoring to track feed blockage, LED warning light flashes to alert users to be aware and take corrective steps on the occurrence.
Easylube can be used on the following machines:
Electric motors, Water pumps, Conveyors, Blowers,Air Handling Units, Air Conditioners, Cooling Towers, Exhaust Fans, Ventilators, Air Compressors, Hoists, Escalators, Lifts, Agitators, Kilns...etc, equipments.
Advantages:
No more uncertainty in greasing volume and re-lubrication interval on each bearing.
No more lubrication point is missed for check during inspection.
No more human errors during re-greasing and inspection patrol.
Enable easy tracking of bearing root cause.
Enable setting up a computerized bearing management system, enhance the efficiency and effectiveness of maintenance practice thus reduce in maintenance cost.
What Industries will benefit:
Power Generation, Mining, Petroleum products, paper making, Iron/Steel making, Canning industry, Heat processing, rubber/plastics, Tile/cement factory, beverage/brewery, Chemical industry, Food processing, Automotive factory, Pharmaceutical factory, Glass/textile industry, Machinery manufacturer, semiconductor/electronics, Flour mill, Military/government,hospital/hotels, public transportation, waterworks,Crematoriums,Sewage treatment plan, Amusement Parks, Shopping mall.